Why are more and more garment printing businesses choosing DTF printers

James

As a clothing printing business owner, I have recently noticed that many competitors and new entrepreneurs are starting to use DTF printers. After learning more about them, I found that compared with traditional screen printing, DTF printing is much easier to operate. It does not require complicated plate-making and is more suitable for small-batch, multi-design, and customized apparel orders.

In today’s custom clothing market, customers want unique designs and faster delivery. A DTF printer seems to match these needs very well. More importantly, it has a relatively lower entry barrier, requires less labor, and may offer a faster return on investment. That is why I am seriously considering buying a DTF printer to expand my business.

So, is it really worth investing in a DTF printer now?

Shirley

Same here. I'm in apparel printing and seriously considering DTF. Would love to hear from someone who's already made the switch — is the print quality and durability really there for everyday wear?

Loongor

I suggest you consult with professionals and ask them to explain the respective advantages and disadvantages of each. As far as I know, the unit cost of screen printing is very low, while the price of industrial-grade DTF printers is quite high.

Sarah

I think you’re looking at it the right way. DTF printing makes a lot of sense for small custom orders, especially when customers want more designs and faster turnaround.

LISA

My average order size is around 20-100 pieces. In what order of magnitude would the cost of DTF consumables (film, powder, ink) become uneconomical compared to screen printing ink plus plate-making fees? For example, for orders over 500 pieces, is screen printing still cheaper? Do you have a cost comparison calculation table?

Loongor

For your business, I would judge it this way:

20–100 pieces: DTF is usually the better choice.
No screen setup is needed, production is flexible, and it is suitable for small batches, multiple designs, multiple colors, and fast delivery.

100–300 pieces: Start comparing both methods.
If it is a simple design with few colors and a fixed layout, you can get a screen printing quote. If it is full-color, gradient, photo-style, or complex artwork, DTF is still very competitive.

300–500+ pieces: Seriously consider screen printing.
Especially when the design is fixed, the print position is the same, and the colors are not complicated, screen printing can usually bring the unit cost much lower.

Over 500 pieces: For most simple designs, screen printing is usually cheaper.
But if the artwork is full-color, detailed, has many colors, or the order includes multiple sizes and design variations, DTF may still be easier, safer, and more flexible.

darkmoon

Lightweight and easy to move, flexible for site transfer and outdoor business.

Lucy

So why wouldn’t I just go with a DTG printer? And I’ve noticed that most shops are actually using DTF printers instead. Does anyone know why that is?

James

Loongor I get it now — DTF printers are better for small-batch orders, while screen printing only really shines when you have big orders.

Loongor

Lucy DTG isn’t a bad technology, but compared with DTF, it’s just less flexible for most users. DTG works best on cotton fabrics, and the fabric usually needs pretreatment before printing. That means more steps, more time, and more room for mistakes. The machine also needs regular maintenance, especially because white ink can clog if it is not used often.

DTF, on the other hand, is easier to use and works on more materials, like cotton, polyester, blends, hoodies, bags, and more. You can print the design first, store the film, and heat press it later. That makes production faster and more flexible, especially for small orders or custom jobs.

So in real business use, many people choose DTF because it is simpler, cheaper to start, easier to manage, and more suitable for different products.

Nacy

For your specific order volume of 20-100 pieces, DTF printing is likely to offer significant advantages in flexibility and cost-effectiveness. However, to make a fully informed decision, you might want to calculate the total cost including material expenses and compare it with screen printing costs. Have you considered contacting a DTF printer supplier or a professional in the field to get a quote for your typical orders? This would give you a clearer picture of the economic feasibility.